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Like many other aspects of brewing, there is more than one method to achieve a specific end result. You have the Extract vs. All Grain methods (and those in between), dry yeast vs. liquid cultures, fly sparging or batch sparging (or even now sparge methods), and so on. So when it comes to adding chocolate flavor to beer, it should come as no surprise that brewers use various methods to impart chocolate character to their beers. In this posting I will discuss my favorite method, which I have been using for years with great success, using roasted cacao nibs.
To add a distinct chocolate character to beer, brewers use roasted malts, cocoa powder, bakers chocolate, bar chocolate like dark chocolate, cacao nibs, chocolate flavoring, or a combination of these. I have had beers that used all of these methods and some are better than others in my opinion. Out of these, the worst is the use of bar chocolate and Baker’s Chocolate. To make the chocolate into a bar, the manufacturer uses cocoa butter or other fats to bind the chocolate. You do not want these fats and oils in your beer, not only does it affect head retention, but fats go rancid fairly quickly. Chocolate flavoring can be OK, but many times it does not give you the chocolate character that goes well with beer. Most chocolate flavoring gives you a sweeter milk chocolate or chocolate candy flavor (maybe you remember Frederick Miller Classic Chocolate Lager from Miller Brewing Co). The use of Cocoa Powder is pretty popular, but in all honesty still tastes like cocoa powder in the beer, but it can work. The use of malts to impart chocolate is probably the best, but can sometimes be tricky to really get that chocolate character you may be looking for. For, me the use of Cacao Nibs gives you the distinct natural bitter-sweet chocolate flavor and aroma, non of the fats, and does not give you that cocoa powder flavor.

Here is what Cacao Nibs look like.
Cacao Nibs are chocolate at is roots. They are the roasted and broken up pieces of the cacao bean. You do need to find the roasted nibs, and not raw. There is a difference. There are several vendors that sell Nibs, and I prefer these.

Scharffen Berger Cacao Nibs
You can add the nibs to the end of the boil for a small amount of chocolate flavor and aroma, or add them to either the end of the primary or in the secondary fermentor. The best way that I have found to impart the most the character from the nibs is to soak them in vodka for 24 to 72 hours prior to adding them. You use just enough to cover the nibs amount you want to use. For example, if you use 6oz for a batch of beer, the amount of vodka it takes to the cover the nibs in a small container is not enough to alter the ABV by anything you can detect by taste or smell. You do add the nibs and vodka to the beer. Just remember, only add enough to cover the nibs, no more than that.
So why the vodka you ask? Because there are volatile components to the chocolate that are not soluble in water. So for better extraction of the flavor and aroma qualities of the nibs, you need a medium like alcohol to draw them out. Vodka is neutral enough to do the job, while not affecting flavor or aroma in the small amount used for a 5 gallon batch of beer. Another benefit is that the vodka is high enough in alcohol to sanitize the nibs prior to adding them to the primary or secondary fermentor.
So does it work? Yes, I have a special recipe I will share with you that I have done well with in competition. The extract version of the beer and the all grain version of this beer have both won awards. The all grain version also lost by only 4 votes in a “Best of the Fest” people’s choice award at a brewfest against 30 commercial brewers and one other homebrew club. The issue with this beer you can expect if you enter it in competition is that it is what I call a tweener beer. It is too dry to be a sweet stout, too sweet to be a dry stout, and does not fit in the oatmeal stout category well even though there is some oats in the recipe. But one fact remains, this is a very good people pleasing chocolate stout.

The 501st Vader's Fist Chocolate Stout
The 501st Vader’s Fist Chocolate Stout (All Grain Version)
Batch Size= 5 gallons
6.00 lb Pale Ale Malt 2-Row (Briess) (3.5 SRM)
2.00 lb Munich 10L (Briess) (10.0 SRM)
1.25 lb Chocolate (Briess) (350.0 SRM)
1.00 lb Caramel Malt – 60L (Briess) (60.0 SRM)
1.00 lb Oats, Flaked (Briess) (1.4 SRM)
0.25 lb Roasted Barley (Briess) (300.0 SRM)
1.50 oz Fuggles [4.10%] (60 min)
1.00 oz Fuggles [4.10%] (30 min)
1 tbsp 5.2 PH Stabilizer (Mash 0.0 min)
6.00 oz cacao beans (Secondary 7 days)
1 Pkgs US-05, Wyeast1056, or WLP001
OG=1.054
FG=1.013
IBU’S=33.5
SRM=40.5
ABV=5.3%
MASH INFO:
Single infusion/Batch Sparge/Full Body
Mash in with 14.38 quarts of water at 174. Should equalize to 156 degrees. Mash at 156 for 60 minutes.
Batch Sparge twice with 2.5 gallons of water at 175 degrees.
Boil for 60 minutes using the hop schedule listed in the ingredients section.
Add Nibs to primary after fermentation has ended, do not rack beer to a secondary. Just add the nibs to the primary fermentor. 2-3 days before adding them, soak the nibs in just enough Vodka to cover the nibs. Then dump them in, vodka and all, let sit on the nibs for 7-10 days max, 3 to 4 days seems about right. Add Milk Sugar if preferred.
501st Vader’s Fist Chocolate Stout (Extract Version)
6.60 lb LME Dark Traditional (Briess) (8.0 SRM)
1.00 lb Chocolate (Briess) (350.0 SRM)
3.25 oz Fuggles [4.10%] (60 min)
1.00 oz Fuggles [4.10%] (25 min)
1.00 tsp Irish Moss (Boil 10.0 min)
6.00 oz cacao beans (Boil 5.0 min)
1 PKG US-05, Wyeast 1056, or WLP001
(For 5 gallon pot) Bring 1.5 gallons of water to 158 degrees and place grains in pot, place cover on pot and allow to steep for 30 min. Remove Grains and Sparge with 1 gallon of Hot Water in a strainer. Bring water volume to 4.0 gallons. Bring Water to boil and add LME and EKG hops. Add Sterling Hops at 30 min in. Then Add Irish Moss with 15 min left in boil. Cool and add top-up water to fermentor as needed to reach 5 gallons. Soak nibs in Vodka for 2 to 3 days and add nibs and vodka to primary after fermentation slows allow to sit on the nibs for 7-days. If you have the ability to do full boils, add your usual water volumes for a 5 gallon batch.
If you have any questions, don’t be afraid to ask.
Recipe: D.O.A. IPA
Brewer: Jason Johnson
Style: American IPA
TYPE: All Grain

D.O.A. IPA
Recipe Specifications
————————–
Batch Size: 5.50 gal
Boil Size: 6.92 gal
Estimated OG: 1.066 SG (Actual was 1.059)
Estimated Color: 12.4 SRM
Estimated IBU: 117.9 IBU
Brewhouse Efficiency: 65.00 %
Boil Time: 60 Minutes
Ingredients:
————
Amount Item Type % or IBU
11.00 lb Brewers Malt 2-Row (Briess) (1.8 SRM) Grain 70.97 %
2.00 lb Victory Malt (biscuit) (Briess) (28.0 SRM)Grain 12.90 %
1.50 lb Vienna Malt (Briess) (3.5 SRM) Grain 9.68 %
1.00 lb Caramel/Crystal Malt – 40L (40.0 SRM) Grain 6.45 %
0.50 oz Newport [9.30 %] (60 min) Hops 13.6 IBU
0.50 oz Newport [9.30 %] (40 min) Hops 11.9 IBU
1.00 oz Simcoe [11.90 %] (25 min) Hops 24.2 IBU
1.00 oz Amarillo Gold [8.60 %] (20 min) Hops 15.2 IBU
1.00 oz Palisade [6.30 %] (20 min) Hops 11.2 IBU
1.00 oz Palisade [6.30 %] (15 min) Hops 9.1 IBU
1.00 oz Simcoe [11.90 %] (15 min) Hops 17.3 IBU
1.00 oz Amarillo Gold [8.60 %] (10 min) Hops 9.1 IBU
1.00 oz Glacier [4.50 %] (5 min) Hops 2.6 IBU
1.00 oz Palisade [6.30 %] (5 min) Hops 3.7 IBU
1.00 oz Glacier [4.50 %] (0 min) Hops -
1.00 items Whirlfloc Tablet (Boil 15.0 min) Misc
1 Pkgs SafAle American Ale (DCL #US-05) Yeast-Ale
Mash Schedule: Single Infusion, Medium Body, No Mash Out
Total Grain Weight: 15.50 lb
—————————-
Single Infusion, Medium Body, No Mash Out
Step Time Name Description Step Temp
60 min Mash In Add 9.03 gal of water at 163.3 F 154.0 F
Notes:
——
This was a brew in a bag batch where all the water is added at once in the kettle while the grains are contained in a bag. The process had a few glitches, but the beer turned out awesome.


